Artee Flow Controls Private Limited

The UB series stand alone controllers are intended for Heating, Ventilating, Air-Conditioning and Refrigeration in comfort control. It can be used to control temperature, humidity and so on. Built-in multiple application programs are selectable. Modulating output with 0…10VDC, 2…10VDC or 4…20mA signal output. Support DIN and Panel installation.

• These products are warranted to be free from functional defects in material and workmanship at the time the products leave the factory and to conform at that time to the specifications set forth in the relevant Honeywell instruction manuals sheet or sheets

• Honeywell shall not be liable for any incidental damages, consequential damages, special damages, or any other damages, costs or expenses excepting only the cost or expense of repair or replacement as described above
• Products must be installed and maintained in accordance with these instructions
• There is no warranty against damage to the product
• resulting from corrosion
• Users are responsible for the suitability of the products to their application
• For a valid warranty claim, the product must be returned carriage paid to the supplier within the warranty period
• The product must be properly packaged to avoid damage from Electrostatic Discharge or other forms of harm during transit
• These instruments are microprocessor based process controllers, indicators, and limit controllers
• They can measure, display or control process variables such as temperature, pressure, flow and level from a variety of inputs
• EEPROM technology protects against data or configuration loss during power outages
• Inputs are user configurable for connection to thermocouple and RTD probes, as well aslinear process signal types such as mVDC, VDC or mADC
• Output options include relays, SSR drivers, triacs or linear mV/voltage modules
• These can be used for process control,alarms, or retransmission of the process variable or setpoint to external devices such as data recorders and PLC’s
• A Transmitter Power Supply option module can provide an unregulated
• 24V DC (22mA) auxiliary output voltage for external signal transmitters
• Alarm indication is standard on all instruments up to five alarms are possible on the indicators.
• Alarms may be set as process high or low, deviation (active above or below controller setpoint), band (active both above and below setpoint), or control loop types
• These alarms can be linked to any suitable output.
• Controllers can be programmed for on-off, time proportioning, or current proportioning control implementations, depending on the output modules fitted, and feature manual or automatic tuning of the PID parameters
• A secondary control output is available when additional output modules are fitted

• Analogue input or output (for example thermocouple, RTD, VDC, mVDC or mADC)
• Relays & Triac outputs
• SSR Driver outputs
• AC power

• Honeywell shall not be liable for any incidental damages, consequential damages, special damages, or any other damages, costs or expenses excepting only the cost or expense of repair or replacement as described above
• Products must be installed and maintained in accordance with these instructions
• There is no warranty against damage to the productresulting from corrosion
• Users are responsible for the suitability of the products to their application
• For a valid warranty claim, the product must be returned carriage paid to the supplier within the warranty period
• The product must be properly packaged to avoid damage from Electrostatic Discharge or other forms of harm during transit
• These instruments are microprocessor based process controllers, indicators, and limit controllers
• They can measure, display or control process variables such as temperature, pressure, flow and level from a variety of inputs
• EEPROM technology protects against data or configuration loss during power outages
• Inputs are user configurable for connection to thermocouple and RTD probes, as well as

• All analogue signals must use shielded cable
• This will help eliminate electrical noise induction on the wires
• Connection lead length must be kept as short as possible keeping the wires protected by the shielding
• The shield should be grounded at one end only
• The preferred grounding location is at the sensor, transmitter or transducer

• Usually when good wiring practices are followed, no further noise protection is necessary
• Sometimes in severe electrical environments, the amount of noise is so great that it has to be suppressed at source
• Many manufacturers of relays, contactors etc supply ’surge suppressors’ which mount on the noise source
• For those devices that do not have surge suppressors supplied, Resistance-Capacitance (RC) networks and/or Metal Oxide Varistors (MOV) may be added

• MOVs are recommended for transient suppression in inductive coils, connected in parallel and as close as possible to the coil
• Additional protection may be provided by adding an RC network across the MOV

• Easy to Configure.
• Different configuration levels provide easy access to parameters.
• Various Control Algorithm.
• Several different algorithms are available as follows.
• PID or ON/OFF Control.
• Heat/Cool Control with 2 PID sets.
• Motor Position Control (without slidewire feedback).
• Auto-Tuning Capability.
• Advanced auto-tuning function calculates the optimized PID values for your specific. control system.

• Plastic Processing.
• Package Machinery.
• Painting and coating.
• Semiconductor packaging / Testing.
• Dryers.

• Two large 4 digits display PV, SP and configuration parameters.
• One 10 LED bar-graph displays the control output (MV)
• Up to 8 LEDs display the status of the different outputs (Control, Alarm) and also provide indication of the Auto/Manual and programmer states.

• Two programs are available with a maximum of 8 segments.
• The 2 programs can be linked together and perform as a single 16 segment program.

• Up to three different alarm outputs are available per instrument and 17 kinds of event modes can be assigned to each of alarm output.

• RS232 or RS485 (with ASC II & Modbus)
• RTU Protocol) is optionally available with a maximum communication speed of 38400 bps.

• IP65 rated front face permits use in applications where it may be subjected to moisture, dust conditions.
• Remote Setpoint Capability.
• The setpoint can be defined from a remote PLC or other controller.

• The control mode can be switched between Automatic and manual by clicking A/M key.
• The A/M key is available with DC1020, DC1030 and DC1040.

• All models are CE certified as a standard, and UL approved version for all models are available optionally.

• A 4-digit security code prevents any unauthorized changes of parameters or configurations.
• Parameters can be hidden to user to prevent any mis configuration of the unit.

• Over 10 under DC500V megger between input terminal and case(ground).
• Over 10 under DC500V megger between output terminal and case(ground).

• 1000V AC 50/60Hz for 1min across input terminal and case(ground).
• 1500V AC 50/60Hz for 1min across output terminal and case(ground).

• Furnaces and ovens
• Environmental chambers
• Packaging machinery
• Plastic processing machines

Features:

• 1 Universal Input + 1 high level input
• Up to 5 Analog or Digital Output Types
• Ethernet and Modbus communication
• Infrared PC & Pocket PC configuration
• NEMA4X and IP66 front face protection
• Multilanguage prompts
• Jumper free configuration
• Easily Field Upgradable
• Downward compatibility with existing UDC2300 applications
• Limit model

• The standard features include Accutune IIITM and the popular single display, automatic mode model
• A Dual Display model with Automatic/Manual control modes is optional
• A Limit Control model is also available
• The UDC2500 provides a 1⁄4 DIN sized alternative for many applications
• Its features include: Universal AC power supply, optional RS422/485 Modbus RTU or Ethernet 10Base-T TCP/IP communication protocols, input/output isolation, Isolated Auxiliary Current output
• When these are combined with the Accutune IIITM tuning with fuzzy logic overshoot suppression, the result is price/performance leadership
• Configuration can be done with a PC through communication or with a Pocket PC, using the embedded infra red communication port
• No need to get access to the back of the controller to download or upload a brand new configuration
• For the many thousands of satisfied UDC2300 users, the UDC2500 is downward-compatible with most existing UDC2300 applications

Analog Inputs:

• The UDC2500 has two analog inputs with a typical accuracy of ±0.25% of full-scale input and a typical resolution of 16 bits
• Both analog inputs are sampled six times per second (every166 ms)
• The first input is a low-level type which accepts thermocouple, RTD, ma, mV and voltage types
• The second input is a high level type and can be used as a remote setpoint, for data acquisition or as a parameter to be alarmed on
• This input accepts ranges 0-5V, 1-5V, 0-2V, 0-20mA or 4-20mA
• Cold junction compensation is provided for thermocouple type inputs
• Upscale or downscale sensor break protection is keyboard configurable
• A configurable digital filter of 0 to 120 seconds provides input signal damping
• All input types are configurable via the keyboard, there are no internal jumpers or switches
• The two inputs are isolated from all other inputs and outputs, but not from each other

Thermocouple Health:

• In addition to the standard configurable upscale, downscale or failsafe output burnout selections
• The condition of the thermocouple can be monitored to determine if it is good, failing or in danger of imminent failure.

Communications:

• A communications link is provided between the UDC2500 and a host computer or PLC via the RS422/485
• Modbus® RTU or Ethernet TCP/IP communications option.
• An infrared communication link is also available allowing a non-intrusive configuration of the instrument.

• Insulation Resistance: Over 10 under DC500V megger between input terminal and case(ground)
• Over 10 under DC500V megger between output terminal and case(ground)
• Withstand voltage: 1000V AC 50/60Hz for 1min across input terminal and case(ground)
• 1500V AC 50/60Hz for 1min across output terminal and case(ground)
• Vibration Resistance: 10m/s2 (approx. 1G), 10 to 55Hz for 10min each X, Y, Z directions
• 20m/s2 (Approx. 2G), 10 to 55Hz for 2 hours each in X, Y, Z directions

• 2 Universal Analog Inputs
• Fast scanning rate (166ms)
• Up to 5 Analog Output Types
• Math Functions
• Ethernet and Modbus communication
• Infrared PC & Pocket PC configuration
• NEMA4X and IP66 front face protection
• Multilanguage prompts
• Jumper free configuration
• Easily Field Upgradable
• Bright, dual displays with multi-language prompts (in English, French, German,
• Spanish, or Italian) make the operator interface easy to read, understand, and operate
• Simple keystrokes let you set operating parameters that meet your process control needs

• Algorithm-A pre-configured algorithm is available for easy
• implementation.
• This includes the capability of using a Ratio and Bias with any input.
• You can select from the following menu: Feedforward Summer-Uses either input, followed by a Ratio/Bias calculation, summed directly with the computed PID output value to provide a resultant output to the final control element (standard feature).
• Weighted Average Computes the weighted average of a PV or SP for the control algorithm from two inputs (standard feature)
• Feedforward Multiplier-Uses any input, multiplied by the calculated PID output to provide a resultant output which is sent to the final control element (standard feature).
• Summer/Subtractor-Will add or subtract inputs with the result used as the derived PV
• Multiplier/Divider-Uses the analog inputs to calculate a derived PV
• Available with or without Square Root
• Input High/Low Select-Specifies the PV input as the higher or lower of the two inputs

• Two isolated digital inputs are provided for remote dry contact closure to select one of the following actions: Manual control mode
• Local setpoint 1
• Local setpoint 2
• Local setpoint 3
• Direct controller action
• Hold SP Ramp/Program
• Select PID set 2
• PV = Input 2
• ReRun - SP Ramp/Program
• Run - SP Ramp/Program
• External program reset
• Disable PID integral action
• Manual mode, failsafe output
• Disable keyboard
• Output 1 = Fixed value
• Start Timer
• Auto/Manual Station
• Initiate Tuning
• Initiate PV Hot Start
• Output 1 tracks Input 2
• To Remote Setpoint
• PID reset feedback via Input 2
• Purge
• Low Fire
• To Latching Manual Mode.
• Also, the digital inputs can allow one of the following selections to be combined with one of the above selections: Select PID set 2
• Direct controller action
• Local setpoint 2 or Local setpoint 1
• Disable Accutune
• To Run – SP Ramp/Program
• The 2nd Current Output and the 2nd
• Digital Input are mutually exclusive
• Selection is made via a keyboard entry

• Universal input configurable from faceplate
• Hot/cold function with selection of cooling fluid
• 3 alarms with completely configurable function
• Analog retransmission output
• Isolated digital input with configurable function
• Auxiliary input for CT (TA) (50mAac)
• Heater break or probe short-circuit alarm
• Self-tuning, Auto-tuning, Soft-start, bumpless
• Man/Auto function
• Double set, set ramp, timed output function
• Optically isolated RS485 serial line.
• Protocol: Gefran cencal or modbus RTU
• Self-diagnosis
• Rapid configuration from PC with Winstrum packet

• Extrusion lines
• Injection presses for plastics
• Heat punches
• Presses for rubber
• Packaging machines
• Packing machines
• Polymerization and synthetic fiber plants
• Food processing pants
• Die-casting plants
• Cooling plants
• Climatic cells and test benches
• Dryers for ceramics and construction parts
• Ovens
• Painting plants

• (Indicated in code with D) 24Vdc ±10% (10V min at 20mA)

• (alternative to output out 3) Input for current transformer

• Ri = 4,7KΩ (24V, 5mA) insulation 1500V or no-voltage contact. Function configurable for man/auto selection, local/remote (setpoint from serial line, setpoint1/setpoint2; Set/reset outputs, start/stop functions from tuning,software on/off, reset alarms memory, hold.50mAac, 50/60Hz, Ri=10Ω

• (Indicated in code with R) With contacts: 5A at 250Vac/30Vdc, cos(phi)=1

• Indicated in code with W
• 0...10V R load ≥ 250KΩ
• 0/4...20mA R load ≤ 500Ω max resolution
• 12 bit, useful for retransmission of variable.

• Insulation Resistance: Over 10 under DC500V megger between input terminal and case(ground)
• Over 10 under DC500V megger between output terminal and case(ground)
• Withstand voltage: 1000V AC 50/60Hz for 1min across input terminal and case(ground)
• 1500V AC 50/60Hz for 1min across output terminal and case(ground)
• Vibration Resistance: 10m/s2 (approx. 1G), 10 to 55Hz for 10min each X, Y, Z directions
• 20m/s2 (Approx. 2G), 10 to 55Hz for 2 hours each in X, Y, Z directions

• Insulation Resistance: Over 10 under DC500V megger between input terminal and case(ground)
• Over 10 under DC500V megger between output terminal and case(ground)
• Withstand voltage: 1000V AC 50/60Hz for 1min across input terminal and case(ground)
• 1500V AC 50/60Hz for 1min across output terminal and case(ground)
• Vibration Resistance: 10m/s2 (approx. 1G), 10 to 55Hz for 10min each X, Y, Z directions
• 20m/s2 (Approx. 2G), 10 to 55Hz for 2 hours each in X, Y, Z directions
• #HoneywellDC1010DigitalPIDController